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[讨论] ASME建造需要AI签字的文件

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发表于 2021-12-29 23:02:30 | 显示全部楼层 |阅读模式
大家讨论一下,asme压力容器建造中,需要AI签的文件有哪些?有出处最好。抛砖引玉,焊接文件PQR/WPS

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发表于 2021-12-30 09:13:13 | 显示全部楼层
本帖最后由 /shl撕烤的岩 于 2021-12-30 09:14 编辑

NB-263, RCI-1, RULES FOR COMMISSIONED INSPECTORS (RCI-1)
4-2 AUTHORIZED INSPECTOR
4-2.1 The Authorized Inspector’s duties are covered below, in ASME QAI-1 and in the ASME BPV Code
and shall include, but are not limited to, the following:
4-2.1.1 Recording daily inspections performed for verification, witness activities, and quality pro-
gram monitoring activities in the Inspector Diary.
4-2.1.2 Administrative
a) Verifying the Certificate Holder has a valid Certificate of Authorization covering the
scope of code activities to be performed at the location.
b) Verifying the Certificate Holder has a valid Certificate of Authorization to register with
the National Board, if the items are to be registered.
c) Verifying that the Certificate Holder has the necessary ASME BPV Code Editions,
Addenda, referenced standards, and code cases to cover the work planned.
d) Monitoring the Certificate Holder’s accepted quality program on a continual basis.
e) Verifying that any revisions to the Certificate Holder’s quality program meet ASME
BPV Code requirements before implementation.
f) Notifying the Certificate Holder (and the Authorized Inspector Supervisor, when appro-
priate) of any nonconforming condition.
4-2.1.3 Drawings, Design Calculations, and Specification Control
a) Verifying that all applicable design drawings, specifications, and instructions for each
job, including revisions, are complete and accurately reflect the ASME BPV Code
requirements for the work to be performed.
b) Verifying that design calculations for each job are complete and meet the require-
ments of the ASME BPV Code and the Certificate Holder’s quality program. The
Authorized Inspector is not responsible for the accuracy of calculations.
c) Verifying that design calculations for each job are on file and available for review.
4-2.1.4 Materials
a) Verifying that only intended and identified material, as specified in the appropriate
section of the ASME BPV Code, is used in code construction.
b) Verifying that material is identified, documented, and remains traceable in accordance
with the Certificate Holder’s quality program and ASME BPV Code requirements.
c) Verifying ASME BPV Code-required documentation for material (partial data reports,
material test reports, Certificate of Conformance) is available for review for each job.
The Authorized Inspector shall review material test reports, and/or other materials
documentation required by the ASME BPV Code to ensure ASME BPV Code
compliance.
d) Reviewing and accepting the method and extent of material defect repairs, prior to
work being performed.

4-2.1.5 Examinations and Inspections
a) Designating inspection points at stages of construction that will provide meaningful
results to verify ASME BPV Code and quality program requirements are met.
b) Performing inspections at designated inspection points.
c) Performing internal inspections whenever access permits and when required by the
ASME BPV Code. When access is not afforded based on design, the Authorized
Inspector shall use other means to verify ASME BPV Code compliance. The use of
mirrors or fiber optics should be considered.
d) Performing all external inspections to verify ASME BPV Code compliance.
e) Witnessing all pressure tests and proof tests as required by the ASME BPV Code.
4-2.1.6 Welding
a) Verifying that welding/brazing procedure specifications, procedure qualification re-
cords, and welder/welding operator qualifications (including continuity records) are in
compliance with ASME BPV Code requirements.
b) Verifying welds are made using qualified procedures and qualified personnel. Verify
that welders and welding operators are properly qualified for the welds being
performed.
c) Verifying, as appropriate, that the method and extent of weld repairs to welds and
base material are in compliance with ASME BPV Code requirements.
d) Verifying, as appropriate, that weld joint preparation is in compliance with design and
welding documents and ASME BPV Code requirements.
e) Verifying completed welds comply with ASME BPV Code requirements.
4-2.1.7 Verifying that only calibrated examination, measurement, and testing equipment are uti-
lized during construction and that such equipment meets the requirements of the Certifi-
cate Holder’s quality program.
4-2.1.8 Heat Treatment and Nondestructive Examination
a) Verifying all ASME BPV Code-required heat treatment and nondestructive examina-
tions are performed using accepted/approved procedures. Nondestructive examina-
tion procedures shall be demonstrated to the satisfaction of the Authorized Inspector.
b) Verifying nondestructive examination personnel are qualified as required by ASME
BPV Code and the Certificate Holder’s quality program.
c) Verifying nondestructive examination reports meet ASME BPV Code requirements.
4-2.1.9 Reviewing and accepting non-conformance dispositions and verifying corrective actions
performed. Also, verifying non-conformances are closed in accordance with the Certificate
Holder’s quality program.
4-2.1.10 Verifying all records are complete, accurate, maintained, and retained as required by
ASME BPV Code and the Certificate Holder’s quality program.

4-2.1.11 Certification and Stamping
a) Verifying the Certificate Holder’s representative has accurately completed and certified
the Manufacturer’s Data Report form prior to Authorized Inspector certification. The
Authorized Inspector’s National Board Commission number and endorsement(s) shall
be recorded on the Manufacturer’s Data Report.
b) Verifying all ASME BPV Code requirements have been met before authorizing ASME
BPV Code symbol stamping.
c) Verifying the stamping meets ASME BPV Code, is correct, and has been applied to
the correct item, including proper attachment of nameplates.
d) Verifying the National Board NB symbol and National Board registration number are
applied to any item registered with National Board.
4-2.1.12 Joint Review Participation
The Authorized Inspector must participate in joint reviews of Certificate Holders to which
the Authorized Inspector is assigned. When this is not possible or practicable, a substitute
Authorized Inspector may participate.

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发表于 2021-12-30 22:11:38 | 显示全部楼层
非常感謝你的分享..
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发表于 2022-1-4 08:33:12 | 显示全部楼层
参考如ASME VIII-1 APP.10,需要保存的文件一般都需要AI Review,绝大部分都是需要签字的
10-13 RECORDS RETENTION
(a) The Manufacturer or Assembler shall have a system for the maintenance of radiographs (UW-51), Manufacturer’s Data Reports (UG-120), and Certificates of Compliance/Conformance (UG-120) as required by this Division.
(b) The Manufacturer or Assembler shall maintain the documents outlined below for a period of at least 3 yr:
(1) Manufacturer’s Partial Data Reports
(2) manufacturing drawings
(3) design calculations, including any applicable Proof Test Reports
(4) Material Test Reports and/or material certifications
(5) Pressure parts documentation and certifications
(6) Welding Procedure Specifications and Procedure Qualification Records
(7) Welder/Welding Operator Performance Qualification Records for each welder who welded on the vessel
(8) NDE interpretation reports
(9) repair procedure and records
(10) process control sheets
(11) heat treatment records and test results
(12) postweld heat treatment records
(13) nonconformances and dispositions
(14) pressure test records
(15) transfer forms [see UG-120(c)(1)(-e)]
(c) For Manufacturers of vessels bearing the UM Designator or vessels constructed under the provisions of UG-90(c)(2) rules, the records listed in (b) above, for six representative vessels per year, shall be maintained as follows:
(1) vessels bearing the UM Designator for a period of 1 yr
(2) vessels constructed under the provisions of UG-90(c)(2) rules for a period of 3 yr

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 楼主| 发表于 2022-1-4 10:22:56 | 显示全部楼层
感谢各位的分享,受益匪浅
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发表于 2022-1-6 13:07:34 | 显示全部楼层
这个非常不错,学习了
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发表于 2022-1-11 08:10:33 | 显示全部楼层
非常感謝你的分享..
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非常感謝你的分享..
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